Manufacturing Record

Medium and Large Aluminum-Alloy Forged Plate

Medium- and large-format aluminum-alloy plate forged on an 8000 t press, with individual product weight up to 10 t.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Medium and Large Aluminum-Alloy Forged Plate
Dimensions & Weight
10 kg-10 t; width 1000-3000 mm; length 3000-6000 mm

Application

Semiconductor equipment, precision tooling and aerospace structures

Material

7075-T652 / 5083-O / 2014-T6 / 7050-T7452 / 7A04-T6

Performance & acceptance points
  • Forged on an 8000 t press
  • Maximum individual weight up to 10 t
02Engineering problem

Challenge

For Semiconductor equipment, precision tooling and aerospace structures, the Medium and Large Aluminum-Alloy Forged Plate must use 7075-T652 / 5083-O / 2014-T6 / 7050-T7452 / 7A04-T6 at 10 kg-10 t; width 1000-3000 mm; length 3000-6000 mm scale while meeting Forged on an 8000 t press; Maximum individual weight up to 10 t. The engineering challenge is coordinated control of the forming-temperature window, heat-treatment response and machining distortion.

03Manufacturing response

Manufacturing Scope

01Application & grade review02Billet & temperature control03Aluminum-alloy forming04Solution treatment & ageing05Precision machining06Property, dimension & surface checks
Core Manufacturing Strategy

YL Solution

The manufacturing strategy controls the aluminum-alloy temperature window, heat-treatment response and machining distortion. Billet condition, heating and deformation parameters, solution ageing and finish-machining allowance are coordinated with material, property, dimensional and surface verification.

Forming capabilityAluminum-alloy temperature-window and deformation control
Heat treatmentSolution treatment, quenching and ageing
MachiningPrecision machining and distortion allowance
Inspection controlMaterial, property, dimensional and surface inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Forged on an 8000 t press; Maximum individual weight up to 10 t are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grades7075-T652 / 5083-O / 2014-T6 / 7050-T7452 / 7A04-T6
Size envelope10 kg-10 t; width 1000-3000 mm; length 3000-6000 mm
Forming equipment8000 t forging press
ApplicationSemiconductor equipment, precision tooling and aerospace structures
Inspection plan

Material grade and batch traceability

Mechanical-property and heat-treatment verification to the approved specification

UT / PT, dimensional and surface inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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