Manufacturing Record

Aluminum-Alloy Forged Ring

Large aluminum-alloy rings produced through press forging and ring rolling using an established process route.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Aluminum-Alloy Forged Ring
Dimensions & Weight
100 kg-3 t; diameter 300-4000 mm

Application

Offshore platform structures, hull structures and aircraft welded structures

Material

5083-O / 7075-T6 / 2A14-T6 / 2A70-T6 / 2A12-T4

Performance & acceptance points
  • Press-forged and ring-rolled
  • Established forming route for large rings
02Engineering problem

Challenge

For Offshore platform structures, hull structures and aircraft welded structures, the Aluminum-Alloy Forged Ring must use 5083-O / 7075-T6 / 2A14-T6 / 2A70-T6 / 2A12-T4 at 100 kg-3 t; diameter 300-4000 mm scale while meeting Press-forged and ring-rolled; Established forming route for large rings. The engineering challenge is coordinated control of the forming-temperature window, heat-treatment response and machining distortion.

03Manufacturing response

Manufacturing Scope

01Application & grade review02Billet & temperature control03Aluminum-alloy forming04Solution treatment & ageing05Precision machining06Property, dimension & surface checks
Core Manufacturing Strategy

YL Solution

The manufacturing strategy controls the aluminum-alloy temperature window, heat-treatment response and machining distortion. Billet condition, heating and deformation parameters, solution ageing and finish-machining allowance are coordinated with material, property, dimensional and surface verification.

Forming capabilityAluminum-alloy temperature-window and deformation control
Heat treatmentSolution treatment, quenching and ageing
MachiningPrecision machining and distortion allowance
Inspection controlMaterial, property, dimensional and surface inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Press-forged and ring-rolled; Established forming route for large rings are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grades5083-O / 7075-T6 / 2A14-T6 / 2A70-T6 / 2A12-T4
Size envelope100 kg-3 t; diameter 300-4000 mm
Manufacturing routePress forging and ring rolling
ApplicationOffshore, hull and aircraft welded structures
Inspection plan

Material grade and batch traceability

Mechanical-property and heat-treatment verification to the approved specification

UT / PT, dimensional and surface inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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