Manufacturing Record

Aluminum-Alloy Forged Disc

An aluminum-alloy disc formed by die forging to improve strength and microstructural stability.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Aluminum-Alloy Forged Disc
Dimensions & Weight
20-700 kg; diameter 200-800 mm

Application

Compressor impellers and pressure vessels

Material

7075 / 2A70 / 2A14 / 2618 aluminum alloy

Performance & acceptance points
  • Die-forged disc geometry
  • Improved strength and structural stability
02Engineering problem

Challenge

For Compressor impellers and pressure vessels, the Aluminum-Alloy Forged Disc must use 7075 / 2A70 / 2A14 / 2618 aluminum alloy at 20-700 kg; diameter 200-800 mm scale while meeting Die-forged disc geometry; Improved strength and structural stability. The engineering challenge is coordinated control of the forming-temperature window, heat-treatment response and machining distortion.

03Manufacturing response

Manufacturing Scope

01Application & grade review02Billet & temperature control03Aluminum-alloy forming04Solution treatment & ageing05Precision machining06Property, dimension & surface checks
Core Manufacturing Strategy

YL Solution

The manufacturing strategy controls the aluminum-alloy temperature window, heat-treatment response and machining distortion. Billet condition, heating and deformation parameters, solution ageing and finish-machining allowance are coordinated with material, property, dimensional and surface verification.

Forming capabilityAluminum-alloy temperature-window and deformation control
Heat treatmentSolution treatment, quenching and ageing
MachiningPrecision machining and distortion allowance
Inspection controlMaterial, property, dimensional and surface inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Die-forged disc geometry; Improved strength and structural stability are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grades7075 / 2A70 / 2A14 / 2618 aluminum alloy
Size envelope20-700 kg; diameter 200-800 mm
Manufacturing routeAluminum-alloy die forging
ApplicationCompressor impellers and pressure vessels
Inspection plan

Material grade and batch traceability

Mechanical-property and heat-treatment verification to the approved specification

UT / PT, dimensional and surface inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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