Manufacturing Record

Metallurgical Gear Shaft

A free-forged 17Cr2Ni2Mo gear shaft for high-load metallurgical transmission systems.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Metallurgical Gear Shaft
Dimensions & Weight
Project-specific

Application

Rolling mills and metallurgical drives

Material

17Cr2Ni2Mo alloy steel

Performance & acceptance points
  • Forged internal structure
  • Heat-treated strength and toughness
02Engineering problem

Challenge

For Rolling mills and metallurgical drives, the Metallurgical Gear Shaft must use 17Cr2Ni2Mo alloy steel at project-specific dimensions and weight while meeting Forged internal structure; Heat-treated strength and toughness. The engineering challenge is coordinated control of metal flow, section uniformity and internal integrity.

03Manufacturing response

Manufacturing Scope

01Material & heat review02Heating & open-die forging03Post-forging heat treatment04Rough & finish machining05NDT & property testing06Final inspection & packing
Core Manufacturing Strategy

YL Solution

The forming strategy controls metal flow, section uniformity and internal integrity. Heating practice, deformation sequence, forging reduction, heat treatment and machining allowance are coordinated with defined material, dimensional, NDT and property release points.

Forming capabilityOpen-die hydraulic presses and project-specific tooling
Heat treatmentPost-forging heat treatment aligned to material and property targets
MachiningHeavy turning, milling and project-specific finishing
Inspection controlChemistry, mechanical properties, NDT and dimensional inspection
04Verified delivery

Result / Verification

Delivery basis: As-forged with scale retained. Forged internal structure; Heat-treated strength and toughness are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grade17Cr2Ni2Mo alloy steel
ApplicationRolling mills and metallurgical drives
Critical controlsForged internal structure, tooth-blank allowance and heat-treatment response
Delivery optionAs-forged or pre-machined to the approved route
Inspection plan

Heat/lot traceability and chemical analysis

Mechanical-property testing to the approved specification

UT / MT / PT and dimensional inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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