Manufacturing Record

Heavy Forged Module

A forged module produced from cast steel ingot using repeated upsetting and drawing to reduce internal porosity.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Heavy Forged Module
Dimensions & Weight
Project-specific

Application

Heavy machinery and large equipment modules

Material

Cast steel ingot, project-specific grade

Performance & acceptance points
  • Triple upsetting and drawing
  • Heat-treated and rough-milled
02Engineering problem

Challenge

For Heavy machinery and large equipment modules, the Heavy Forged Module must use Cast steel ingot, project-specific grade at project-specific dimensions and weight while meeting Triple upsetting and drawing; Heat-treated and rough-milled. The engineering challenge is coordinated control of metal flow, section uniformity and internal integrity.

03Manufacturing response

Manufacturing Scope

01Material & heat review02Heating & open-die forging03Post-forging heat treatment04Rough & finish machining05NDT & property testing06Final inspection & packing
Core Manufacturing Strategy

YL Solution

The forming strategy controls metal flow, section uniformity and internal integrity. Heating practice, deformation sequence, forging reduction, heat treatment and machining allowance are coordinated with defined material, dimensional, NDT and property release points.

Forming capabilityOpen-die hydraulic presses and project-specific tooling
Heat treatmentPost-forging heat treatment aligned to material and property targets
MachiningHeavy turning, milling and project-specific finishing
Inspection controlChemistry, mechanical properties, NDT and dimensional inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Triple upsetting and drawing; Heat-treated and rough-milled are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Related products

Related manufacturing experience and products.

Engineering review

Submit drawings and requirements for this product.

Share drawings, material requirements or a development brief for an initial manufacturing-route and verification review.

Start an engineering review
LinkedInRequest a quote